Category: Smart packaging

Welcome to this week’s Innovation Zone snapshot from ThePackHub. ThePackHub collates up to 20 new packaging innovations every week for our Innovation Zone database. We have selected four new initiatives for you today. More information on our Innovation Zone packaging database – https://www.thepackhub.com/the-innovation-zone/ New – Watch our last webinar in full Watch our latest packaging webinar as we explore the world of packaging design innovation trends with a whistle-stop tour of the latest innovations. We were also joined by James Cutting, CEO of [T=Ø] who can create 1000’s of artworks in seconds and dramatically reduce the lifetime cost of ownership of a brand. Hosted by Paul Jenkins, Managing Director and Barrington Pamplin, Technical Director of ThePackHub. For any additional information about [T=0]: James Cutting Email: james.cutting@timeequals0.com Telephone: +44 7572023204 Any questions about the innovations discussed or the Innovation Zone, please contact paul.jenkins@thepackhub.com. View here.    ThePackHub collates up to 20 new packaging innovations every week for our Innovation Zone database. We have selected four new initiatives for you today. More information on our Innovation Zone packaging database – https://www.thepackhub.com/the-innovation-zone/ Available Now – as two printed volumes and as a download Find out about ThePackHub’s nine new global packaging trends – More than 550 market initiatives with visuals, analysis and comment across nine new packaging trends – consumer insight – find out the views, opinions and motives of the end customer about packaging innovation via our exclusive bespoke research – 16 key expert interviews – understand the authoritative views of leading packaging industry experts Global Packaging Trends Compendium 2021 comprises 671 pages over two volumes and is just £900. Find out more and order   Book on our next webinar Thursday 20th May – 3 pm BST FREE one hour webinar. Catch up on the latest recyclable packaging innovation trends with this whistle-stop tour of the latest initiatives. We will cover many recent in-market and developmental examples to inspire you and keep you up to speed. We will also be joined by SUEZ.circpack® who will be discussing how their extensive solution can help you understand the recycling process, and design the best circular packaging for your brand. Hosted by Paul Jenkins, Managing Director and Barrington Pamplin, Technical Director of ThePackHub Thursday 20th May – 3 pm BST Find out more and book.

Please forward to your friends and colleagues to stay up to date with the latest packaging innovation news.  They can click here to subscribe.

#1 Breakthrough blister pack improves sustainability

The blister pack has been a significant and well-established format for the safe packaging of pharmaceutical products for many years.  However, the format has traditionally been difficult to recycle. Packaging heavyweights Amcor have developed a new solution to combat this.  AmSky is a recent initiative that has the potential to make healthcare packaging much more sustainable. AmSky removes PVC (Polyvinyl chloride) from blister packaging, allowing it to be recycled more easily. The innovation reports to deliver the first child-resistant and senior-friendly recyclable packaging for one of the most commonly used packaging types in the pharmaceutical world.

#2 Toothbrush pack switches out of plastic

Norwegian home and personal care manufacturer Orkla has collaborated with Elopak to produce a sustainable refill pack for their Klar laundry detergent and liquid soap products. The new board-based carton, called D-PAK is a move by Orkla to help consumers reduce the amount of plastic generated in the waste stream. The gable-top carton is made from renewable materials and is said to be suitable for recycling with other board products such as milk cartons and newspapers. A trial has been conducted with selected retailers, and online purchasers. Consumer feedback has been positive, with reports that refilling is easy and convenient. Consumers just need to pour from the carton into the original plastic container. It is said that the new pack is more efficient through the supply chain, as it saves weight and is also more cost-effective by volume. A label over the cap is added to alert the consumer that the pack’s contents are not for consumption.

More info in The Innovation Zone.

#4 World’s first adaptive deodorant pack in development

Unilever has revealed they have partnered with New-York based global marketing communications agency Wunderman Thompson and design studio Sour to create a new deodorant pack called Degree Inclusive. The collaboration has unveiled the “world’s first adaptive deodorant” for people with disabilities affecting their vision and/or arms. The deodorant was designed with Sour, who contributed as disability consultants on the project to suggest ideas and test prototypes. In terms of easier use for people with disabilities affecting their arms, the pack has a hook for single-hand use, as well as a magnetic cap for easier opening. Additionally, for those with vision impairment, it has a braille label with instructions for use. The pack also has a large roll-on surface to reach more skin area, while ticking sustainability boxes by being refillable.

More info in The Innovation Zone.

Watch our latest ThePackhub Expert Interview

Ian Beresford, Head of Marketing & Development of Essentra Tapes discusses their recent consumer research results that highlights some of packaging’s frustrations and delights as well as delving into the company’s range of tapes that Open, Close, Inform and Protect.

Packaging question of the week

When will you next attend a face-to-face packaging event? Vote and comment now. 

Last time, 66% said that the recently conducted research that found that being at home more during the pandemic had highlighted the volume of plastic waste generated in their homes will this make a difference to the amount of plastic used in the future.

Please visit ThePackHub or call us on +44(0)118 963 9990 to find out more about the range of packaging innovation services we offer. We’ve delivered projects for a number of brand owner, retailer and packaging suppliers.

Until next time. Happy innovating.

Welcome to this week’s Innovation Zone snapshot from ThePackHub. ThePackHub collates up to 20 new packaging innovations every week for our Innovation Zone database. We have selected four new initiatives for you today. More information on our Innovation Zone packaging database – https://www.thepackhub.com/the-innovation-zone/ Watch our 4-minute video update below. ThePackHub collates up to 20 new packaging innovations every week for our Innovation Zone database. We have selected four new initiatives for you today. More information on our Innovation Zone packaging database – https://www.thepackhub.com/the-innovation-zone/ Available Now – as two printed volumes and as a download Find out about ThePackHub’s nine new global packaging trends – More than 550 market initiatives with visuals, analysis and comment across nine new packaging trends – consumer insight – find out the views, opinions and motives of the end customer about packaging innovation via our exclusive bespoke research – 16 key expert interviews – understand the authoritative views of leading packaging industry experts Global Packaging Trends Compendium 2021 comprises 671 pages over two volumes and is just £900. Find out more and order   Book on our next webinar Thursday 29th April – 3 pm BST Join us for our latest packaging webinar as we explore the world of packaging design innovation trends with a whistle-stop tour of the latest innovations. We are also joined by James Cutting, CEO of [T=Ø] who will tell us how to create 1000’s of artworks in seconds and how their game-changing software and an innovative digital approach is revolutionising pre-media. Enabling brand owners and retailers to significantly improve their speed to market and dramatically reduce the lifetime cost of ownership of a brand. Hosted by Paul Jenkins, Managing Director and Barrington Pamplin, Technical Director of ThePackHub. Thursday 29th April – 3 pm BST Find out more and book. Book on our other webinars here.

Please forward to your friends and colleagues to stay up to date with the latest packaging innovation news.  They can click here to subscribe.

#1 Fully recycled PET bottles switch saves 1,500 tonnes of virgin plastic

Unilever brand Hellmann’s is making the transition to 100% post-consumer recycled PET for its range of squeezable mayonnaise products. Unilever states that the packaging change will save almost 1,500 tonnes of plastic every year once the full range of products has made the change. The full switch to recycled PET is expected by the end of 2022, with 40% of the range already being made from the recycled material. The bottles can also be easily recycled again once the consumer has finished with the product. The new packaging gives clear details on the front that the bottle is made from100% recycled content.

#2 New liquid container dispenses predetermined amounts

Spanish beer manufacturer Estrella Damm have collaborated with board and paper specialists and Innovation Zone members Graphic Packaging International (GPI) to replace all of its plastic shrink film packaging on their multipack cans with a recyclable board alternative. The unique pack design was designed internally by GPI and features rounded corners which is hoped will give the pack a greater stand-out instore. The move will save the equivalent of 99 tonnes of plastic per annum. The design of the pack holds the cans tightly which protects the cans as they progress through the supply chain. As part of the move, Graphic Packaging have also supplied two of their QuikFlex™ closing machines which are capable of packing 6, 12 or 24 can packs and feature a number of opening features.

More info in The Innovation Zone.

#4 Body wash sachet is water soluble and will dissolve during showering

California based personal-care brand Plus Products have launched a new body wash product that comprises a dehydrated square in a sachet that becomes foam when water is added. Also, the sachet is water-soluble and can be dropped onto the floor of the shower and will dissolve in the water. The sachets come in a bioplastic zippered bag which is home or industrially compostable, and so is the mailing bag the sachets arrive in. The brand claims to reduce water usage by 38% during the production of the squares, and due to the letter-like packaging, the weight reduction means a reduction of 80% in CO2 emissions during shipping. Currently, the cost is $16.50 (£11.84) for 16 sachets, which is acknowledged as relatively high compared to conventional products. However, they hope to be able to reduce the price as sales grow.

More info in The Innovation Zone.

Watch our latest ThePackhub Expert Interview

Ian Beresford, Head of Marketing & Development of Essentra Tapes discusses their recent consumer research results that highlights some of packaging’s frustrations and delights as well as delving into the company’s range of tapes that Open, Close, Inform and Protect.

Packaging question of the week

Unilever recently conducted research which found that 84% of over 2,000 people polled had found that being at home more during the pandemic had highlighted the volume of plastic waste generated in their homes.

Will this make a difference to the amount of plastic used in the future? Vote and comment now. 

Last time, 38% believe major retailers will roll out refillable in the next 1-2 years.

Please visit ThePackHub or call us on +44(0)118 963 9990 to find out more about the range of packaging innovation services we offer. We’ve delivered projects for a number of brand owner, retailer and packaging suppliers.

Until next time. Happy innovating.

Welcome to this week’s Innovation Zone snapshot from ThePackHub. ThePackHub collates up to 20 new packaging innovations every week for our Innovation Zone database. We have selected four new initiatives for you today. More information on our Innovation Zone packaging database – https://www.thepackhub.com/the-innovation-zone/ Watch our 4-minute video update below.   ​ ThePackHub collates up to 20 new packaging innovations every week for our Innovation Zone database. We have selected four new initiatives for you today. More information on our Innovation Zone packaging database – https://www.thepackhub.com/the-innovation-zone/ Launch Offer – Save £250. Available Now – as two printed volumes and as a download Find out about ThePackHub’s nine new global packaging trends – More than 550 market initiatives with visuals, analysis and comment across nine new packaging trends – consumer insight – find out the views, opinions and motives of the end customer about packaging innovation via our exclusive bespoke research – 16 key expert interviews – understand the authoritative views of leading packaging industry experts Find out more and order   Book on our next webinar Thursday 29th April – 3 pm BST Join us for our latest packaging webinar as we explore the world of packaging design innovation trends with a whistle-stop tour of the latest innovations. We are also joined by James Cutting, CEO of [T=Ø] who will tell us how to create 1000’s of artworks in seconds and how their game-changing software and an innovative digital approach is revolutionising pre-media. Enabling brand owners and retailers to significantly improve their speed to market and dramatically reduce the lifetime cost of ownership of a brand. Hosted by Paul Jenkins, Managing Director and Barrington Pamplin, Technical Director of ThePackHub. Thursday 29th April – 3 pm BST Find out more and book. Book on our other webinars here.

Please forward to your friends and colleagues to stay up to date with the latest packaging innovation news.  They can click here to subscribe.

#1 Biosensors monitor ethylene levels to predict fruit ripeness

Strella Biotechnology is a Philadelphia startup that has developed biosensors to monitor ethylene level in fruit to predict ripeness. Founder Katherine Sizov was inspired to create a solution while studying molecular biotechnology where she learned that an estimated 40% of fresh food goes to waste. Strella’s biosensors were successfully trialled with apples at a packing plant and were subsequently tested on pears. The biosensors are being used to monitor the ethylene level being given off and can identify when a product has reached the required ripeness and is ready for packing and distributing to stores. It has been estimated that reducing the amount of food waste by 15% could feed 25 million people in the US per annum. Strella have been awarded the President’s Innovation Prize from the University of Pennsylvania, the grand prize at the Arizona State University Innovation Open, and the Venture Award at O3 World’s 1682 conference.

#2 World’s first compostable stretch film with corrosion inhibiting attributes launched

Japanese-owned beverage company Frucor Suntory has switched the colour of its 7Up PET (polyethylene terepthelate) bottles from green to clear for the Australia market. The initiative that they say will help consumers recognise that the bottle is recyclable. The cap remains green, and the label artwork utilises a lemon and lime wedge so that consumers are made aware that 7Up is a lemonade product. The move is part of Frucor Suntory’s 2030 sustainability ambitions, by which time they aim to achieve the following: all packaging to be 100% recyclable, all manufacturing sites to have zero waste to landfill, CO2 emissions to be reduced by 35%, water usage reduced by 20%, and 33% of its drinks to be low or no sugar variants. More than half of its beverages are now sold in recyclable aluminium, which contain 66% recycled material.

More info in The Innovation Zone.

#4 Laundry refill station makes Australian retail debut

Brands continue to trial refillable pack formats with retail partners as a way to test ways to meet their sustainability objectives. Unilever have been active in this area. This time Unilever Australia has announced the introduction of its first in-store laundry liquid refill station in partnership with Coles. Australia’s second-largest supermarket chain’s concept store in Moonee Ponds in Melbourne now allows shoppers to refill used bottles of Omo, Surf and Sukin laundry liquid brands in store.  According to Unilever, the station’s aim is to save 20 plastic bottles each week through the initiative. Unilever are trialling various approaches to tackle the issue of single-use plastic with refillable solutions very much part of the strategy. They claim that it is unlikely that there will be a “one-size-fits-all” solution to meeting their environmental goals.

More info in The Innovation Zone.

Watch our latest ThePackhub Expert Interview

Ian Beresford, Head of Marketing & Development of Essentra Tapes discusses their recent consumer research results that highlights some of packaging’s frustrations and delights as well as delving into the company’s range of tapes that Open, Close, Inform and Protect.

Packaging question of the week

With improvements, could paper bottles present a viable packaging alternative? What do you think? Vote and comment now. 

Last time, 88% thought the reason for the Green Dot symbol on packaging was not understood by consumers.

Please visit ThePackHub or call us on +44(0)118 963 9990 to find out more about the range of packaging innovation services we offer. We’ve delivered projects for a number of brand owner, retailer and packaging suppliers.

Until next time. Happy innovating.

Welcome to this week’s Innovation Zone snapshot from ThePackHub. ThePackHub collates up to 20 new packaging innovations every week for our Innovation Zone database. We have selected four new initiatives for you today. More information on our Innovation Zone packaging database – https://www.thepackhub.com/the-innovation-zone/ Watch our 4-minute video update below. ThePackHub collates up to 20 new packaging innovations every week for our Innovation Zone database. We have selected four new initiatives for you today. More information on our Innovation Zone packaging database – https://www.thepackhub.com/the-innovation-zone/ Launch Offer – Save £250. Available Now – as two printed volumes and as a download Find out about ThePackHub’s nine new global packaging trends – More than 550 market initiatives with visuals, analysis and comment across nine new packaging trends – consumer insight – find out the views, opinions and motives of the end customer about packaging innovation via our exclusive bespoke research – 16 key expert interviews – understand the authoritative views of leading packaging industry experts Find out more and order   Book on our next webinar Thursday 8th April – 3 pm GMT FREE one hour webinar. Catch up on the latest sustainable packaging innovation trends with this whistle-stop tour of the latest initiatives. We will cover many recent in-market and developmental examples to inspire you and keep you up to speed. We will also be joined by Christophe Jordan, Managing Director – Translucent Papers of Arjowiggins who will be discussing their translucent functional barrier Sylvicta paper. Hosted by Paul Jenkins, Managing Director and Barrington Pamplin, Technical Director of ThePackHub. Register for free: Thursday 8th April – 3 pm GMT Find out more and book. Book on our other webinars here.

Please forward to your friends and colleagues to stay up to date with the latest packaging innovation news.  They can click here to subscribe.

#1 Retortable, microwavable and recyclable stand up pouch is a first

The first retortable, microwavable and recyclable stand up pouch has been developed in a joint venture between Yorkshire-based packaging supplier JM Packaging, and FEI Foods, a contract packer based in South Wales. FEI Foods are reported to be Europe’s largest processor of ready to eat rice and grain pouch products. The mono-material pouch is made up of a dual laminate of PP (polypropylene) combined with retort-stable inks and gravure printing process. Taking two years, and with the two companies working closely together, they achieved their goals of functionality through production processing, being shelf-stable and continuing to have the same attributes that the consumer is used to. Additionally and importantly, it is fully recyclable, where collection facilities are available. Collection of PP is more advanced in many markets across Europe than in the UK presently due to more established curbside collection. However, some local authorities do collect PP curbside and supermarkets are starting to roll out instore PP collection points.

#2 Invisible imagery rendered visible with scanner for anti-counterfeiting labels

Danone’s baby milk arm has launched its Aptamil formula baby milk in pre-measured tabs for the UK market. Danone have entered into a partnership with Japanese food manufacturer Meiji who have a patented process for tab production. The tabs are being produced at Danone’s Wexford, Ireland formula milk processing plant. Following research, the business concluded that there was an opportunity for ‘on-the-go’ feeding. Greater convenience was also raised as a desire by mums. One tab is equivalent to one scoop of conventional powder, and it is claimed that the new tabs dissolve easily. Danone see the benefits for the tabs to be less mess during preparation and more accurate measurement. Although the new format uses more packaging than standard milk formula packs, a greater percentage is recyclable, and they are looking at other options including the use of mono materials to improve recycling. As the quality standards for baby formula products are critical, extensive testing was required to ensure that shelf life and product integrity are not compromised. Each pack contains 24 sachets with five unwrapped tabs per sachet. They expect to start distribution throughout Europe.

More info in The Innovation Zone.

#4 Home compostable film switch for leading US confectionery brand

Mars Wrigley is moving US packaging production of their Skittles product into a home compostable film by the end of 2021. In a collaboration with Bainbridge, Georgia-based Danimer Scientific, they will pack Skittles into Danimer’s Nodax polyhydroxyalkanoate (PHA) material. PHA is manufactured from oils such as soy and canola through a natural fermentation process and breaks down in both household and industrial compost settings. PHA is renewably sourced and leaves a minimal impact on the environment upon disposal. The two-year agreement will see Mars Wrigley evaluating the material with a view to scaling up across their other brands. Initially, Mars will target smaller single pack sizes as it is understood that these are more likely to be littered and less likely to be recycled. The move is part of Mars Wrigley’s corporate strategy called ‘Sustainable in a Generation’, its aim is to achieve 100% reusable, recyclable or compostable packs by 2025. They are also currently evaluating mono plastic and paper based alternatives.

More info in The Innovation Zone.

Watch our latest ThePackhub Expert Interview

Ian Beresford, Head of Marketing & Development of Essentra Tapes discusses their recent consumer research results that highlights some of packaging’s frustrations and delights as well as delving into the company’s range of tapes that Open, Close, Inform and Protect.

Packaging question of the week

What do you think retailers’ appetite for compostable packaging will be over the next 18 months? Vote and comment now. 

Last time, 30% thought we will see a lot more use of NFC and RFID for smart packaging applications over the next 12 months.

Please visit ThePackHub or call us on +44(0)118 963 9990 to find out more about the range of packaging innovation services we offer. We’ve delivered projects for a number of brand owner, retailer and packaging suppliers.

Until next time. Happy innovating.

Welcome to this week’s Innovation Zone snapshot from ThePackHub. ThePackHub collates up to 20 new packaging innovations every week for our Innovation Zone database. We have selected four new initiatives for you today.   More information on our Innovation Zone packaging database – https://www.thepackhub.com/the-innovation-zone/ Launch Offer – Save £250. Available Now – as two printed volumes and as a download Find out about ThePackHub’s nine new global packaging trends – More than 550 market initiatives with visuals, analysis and comment across nine new packaging trends – consumer insight – find out the views, opinions and motives of the end customer about packaging innovation via our exclusive bespoke research – 16 key expert interviews – understand the authoritative views of leading packaging industry experts Find out more and order   Book on our next webinar Thursday 8th April – 3 pm GMT FREE one hour webinar. Catch up on the latest sustainable packaging innovation trends with this whistle-stop tour of the latest initiatives. We will cover many recent in-market and developmental examples to inspire you and keep you up to speed. We will also be joined by Christophe Jordan, Managing Director – Translucent Papers of Arjowiggins who will be discussing their translucent functional barrier Sylvicta paper. Hosted by Paul Jenkins, Managing Director and Barrington Pamplin, Technical Director of ThePackHub. Register for free: Thursday 8th April – 3 pm GMT Find out more and book. Book on our other webinars here.

Please forward to your friends and colleagues to stay up to date with the latest packaging innovation news.  They can click here to subscribe.

#1 Paper-based pallet stretch wrap reduces plastic use by up to 70%

A disruptive new packaging format is hitting the floors of warehouses thanks to a new initiative from Lleida, Spain-based Pampols Packaging. The business has announced the introduction of a new pallet wrapper that incorporates paper-based packaging. The solution has been designed to reduce the use of plastic for the protection and palletisation of warehouse loads. Pampols uses a special low-micron film that can reduce plastic use by up to 70%. It also has the additional benefit of being able to hide palletized merchandise. Pampols state that this is a “very novel product” that is 100% made of paper and is stretchable due to its specific mechanical properties. The wrap is reported to be functionally resistant to sharp angles and rounded edges as well as to any sudden movements during transportation. The new material serves as an alternative to other low micron plastic film on the market for businesses wanting to reduce the use of plastic in their palletised loads.

#2 Battery pack design encourages product recycling

A new solution is at concept stage that offers a reusable alternative to reduce the usage of paper napkins and synthetic recyclable wipes. The solution has a particular appeal to capitalise on the large growth in demand for hand sanitisers in the wake of the global COVID-19 pandemic. Splash is a US brand that has created a reusable way to keep hands and belongings germ-free. It is refillable in seconds and works with any liquid solution. The compact and lightweight container is made from titanium and weighs under 30g. It is claimed to be virtually unbreakable. It is seen as useful for travellers and those on-the-go. It can be attached to keys, belts or handbags via a handy clip. It offers precision spraying and a 100% leak-free cap holder. Splash is available in four different patterned designs. The initial product design took over six months of prototyping and development. It is currently part of a fundraising and product awareness Kickstarter campaign.

More info in The Innovation Zone.

#4 Refill bottle for household cleaning products spray containers developed

Sattledt, Austria headquartered and Innovation Zone members Greiner Packaging have again been on the innovation trail with a new concept that taps into the growth for refill solutions. Their new solution is again developed in conjunction with its DesPro in-house design agency. The new initiative can be utilised for household cleaning products liquids in spray containers. it is claimed that the bottle can be used for the equivalent of four regular spray bottles and trigger sprayers. The 200-ml refill bottle for multiple doses has a practical flip-top cap with a guiding nozzle.  It is reported that the refill cycle decreases plastic use by up to 85%. The refill bottle can be made from HDPE, PP or PET and weighs about 16 grams. It is feasible to produce the entire bottle from PCR plastic. It includes 200ml of concentrate, which produces ten times its liquid volume over four spray bottle refills. The new bottle makes it easy for users to squeeze out their contents in consistent doses, which incorporates a user-friendly level indicator. The outer packaging is no longer strictly necessary, which further reduces material use.  The refill bottle can be made of HDPE, PP, or PET, while the lid can be made from HDPE or PP.

More info in The Innovation Zone.

Watch our latest ThePackhub Expert Interview

John Williams Chief Technical officer of Aquapak discusses their multi-functional polymers designed to eliminate plastic pollution.

Packaging question of the week

Have you had your vaccine yet?  Vote and comment now. 

Last time: 70% say that they do watch packaging webinars.

Please visit ThePackHub or call us on +44(0)118 963 9990 to find out more about the range of packaging innovation services we offer. We’ve delivered projects for a number of brand owner, retailer and packaging suppliers.

Until next time. Happy innovating.

Welcome to this week’s Innovation Zone snapshot from ThePackHub. ThePackHub collates up to 20 new packaging innovations every week for our Innovation Zone database. We have selected four new initiatives for you today.   More information on our Innovation Zone packaging database – https://www.thepackhub.com/the-innovation-zone/ Launch Offer – Save £250. Available Now – as two printed volumes and as a download Find out about ThePackHub’s nine new global packaging trends – More than 550 market initiatives with visuals, analysis and comment across nine new packaging trends – consumer insight – find out the views, opinions and motives of the end customer about packaging innovation via our exclusive bespoke research – 16 key expert interviews – understand the authoritative views of leading packaging industry experts Find out more and order This week – book on our next webinar This Thursday 11th March 2021 at 3 pm GMT FREE one hour webinar. Catch up on the latest sustainable packaging innovation trends with this whistle-stop tour of the latest initiatives. We will cover many recent in-market and developmental examples to inspire you and keep you up to speed. We will be joined by Dr John Williams of Aquapak Polymers, who will be discussing their multi-functional polymers designed to eliminate plastic pollution. Hosted by Paul Jenkins, Managing Director and Barrington Pamplin, Technical Director of ThePackHub Feel free to share with your colleagues. Register for free: Find out more and book. Book on our other webinars here.

Please forward to your friends and colleagues to stay up to date with the latest packaging innovation news.  They can click here to subscribe.

#1 Recyclable alternative to plastic bags introduced

Leading provider of corrugated packaging solutions DS Smith has been on the innovation trail again with the introduction of what is claimed to be the first 100% recyclable alternative to plastic bags. The solution has the dual advantage of being accepted for conventional retail product pick up or for use for online deliveries.  As the single-use plastic bag ban continues to advance around the world, DS Smith is offering their Greentote solution as the first reusable and recyclable container made from renewable resources. The USDA food-contact safe alternative is made of cardboard and available in two sizes. The moisture-resistant fibre-based tote is reported to be sturdier than paper to help keep grocery items protected. Greentote can hold more than three times the number of groceries than plastic bags and can interlock to improve convenience during transportation. Greentote is coated with DS Smith’s proprietary Greencoat solution to deliver moisture-resistant capabilities.

#2 OLED tattoos could track freshness of food

Many of the entries in the Innovation Zone indicate a clear trend towards the use of mono-materials to improve recycling. This trend has inevitably led to ongoing developments of various barrier coatings. In keeping with this trend, leading printing ink specialists and raw material manufacturers Hubergroup is launching a new water barrier coating. The improved formulation of the binding agents means that there is no longer a need for PE film lamination as a water barrier. Paper packaging employing the barrier coating protects packs against water and can be recycled in established paper recycling waste systems. The use of Hubergroup’s HYDRO-X GA Water Barrier Coating can facilitate the change from laminated to mono-material paper structures. The solution is suitable for use throughout the packaging industry, specifically for foodstuffs such as sugar, flour, and dry animal foods. The new coating is also suitable for non-food sector applications such as cement packaging. It is suitable for both coated and uncoated paper. Huber Group is also working on the development and manufacture of additional protective coatings that deliver oxygen barrier coatings.  The capability is available for use worldwide.

More info in The Innovation Zone.

#4 Bioplastic packaging film using marine seaweed in development

Researchers from the National Institute of Ocean Technology (NIOT) based in Chennai, India have developed a new bioplastic film made from marine seaweed. The solution renders the same physical and mechanical properties of conventional plastics. The film is a combination of a species of red algae seaweed and a polyethylene glycol PEG-3000 plasticizer. PEG is a non-toxic polymer, often applied to enhance the thermos-plasticity of the polymer used in medicinal applications.  The new film will safely break down in the environment without any toxicity and no biomass used for feedstocks have been used  The algae is inexpensive as well as rapid to grow (45 days) using sunlight only without the use of freshwater or any chemical intervention. The polymers are similar to the plant-based versions used in food packaging applications that facilitate good oxygen and moisture permeability to help extend shelf life. Not only can the new bioplastic polymers biodegrade naturally without producing any toxic wastes, but they can also be disposed of through ordinary food waste collection.

More info in The Innovation Zone.

Watch our latest ThePackhub Expert Interview

Justin Kempson, Director of Sales and Innovation of UK thermoformed recyclable rigid plastic packaging company Charpak discusses how the business has grown, the growth and importance of sustainability as well as the business’s innovative Satchmo solution.

Packaging question of the week

Do you watch packaging webinars?  Vote and comment now. 

Last time: 64% feel prepared to tackle any upcoming packaging legislation changes coming their way.

Please visit ThePackHub or call us on +44(0)118 963 9990 to find out more about the range of packaging innovation services we offer. We’ve delivered projects for a number of brand owner, retailer and packaging suppliers.

Until next time. Happy innovating.

Watch ThePackHub’s latest webinar   Tomorrow – Book on our next webinar Tuesday 16th February 2021 at 3 pm GMT FREE one hour webinar. Catch up on the latest packaging innovations. Join us as we also explore the latest findings of Essentra Tape’s consumer survey on packaging functionality. We will be joined by Ian Beresford, Head of Marketing & Development at Essentra Tapes. Hosted by Paul Jenkins, Managing Director and Barrington Pamplin, Technical Director at ThePackHub. Feel free to share with your colleagues. Register for free: Tuesday 16th February 2021 at 3 pm GMT Book your free place now. Book on our other webinars here.

Please forward to your friends and colleagues to stay up to date with the latest packaging innovation news.  They can click here to subscribe.

#1 Refillable antiperspirant cases start roll out

In an effort to help reduce plastic waste, P&G’s Secret and Old Spice brands are launching a new packaging format with refillable cases. The cases are manufactured using no single-use plastic and include a refill made using 100% FSC certified paperboard packaging. Old Spice and Secret were the first major brands to introduce all-paper deodorant initiatives last year. See Refillable deodorant goes mainstream with US launch. Following the success of that limited-edition pilot, both brands are expanding nationwide with an aluminium-free deodorant formula. It incorporates a push-pop design. The paper tubes are fully recyclable. Consumers can crush the empty paperboard and place the packaging into their recycling bin. The Old Spice and Secret refillable antiperspirants are available in select US stores nationwide as well as online via Walmart, Target, CVS and Walgreens. The solution has been priced for the mass market and is said to be the first refillable antiperspirant from a major brand.

#2 New format makes hand sanitizers on-the-go easy and user-friendly

Procter & Gamble razor brand Gillette, the biggest in male grooming, has intensified its sustainability drive with the introduction of new recyclable packaging across its core range. The research-influenced move to recyclable paper-based materials has also been designed to deter shoplifters in that the top of the pack is very difficult to rip off. The move to cardboard packaging is anticipated to eliminate more than 66 tonnes of plastic per annum. The fully recyclable new packs are made using responsibly sourced paper. The change from plastic packaging comes after P&G shopper research found that recyclable packaging was one of the most important determinants in the decision to purchase bathroom products for the majority (55%) of respondents. The move is part of Gillette’s broader sustainability commitment to use fewer resources by the year 2030 across functions. The lineup had also been simplified reducing 11 lines to down to eight.

More info in The Innovation Zone.

#4 Recyclable barrier paper range cuts plastic use

For multinational packaging and paper group Mondi, sustainability is at the centre of its strategy. As part of this drive, the business has successfully developed a new recyclable functional barrier paper range. The AegisPapers solution can run on existing filling lines for form-fill-and-seal applications. Mondi anticipates that AegisPapers can replace plastic use across many applications due to its wealth of viable mechanical properties such as puncture resistance, printability and excellent barrier protection. The coatings technologies implemented create custom barriers against grease and water vapour and ensure sealability. The new solution will see its first airing for a European dry pasta brand that will see a reduction in the use of plastic by 90% as well as save 7.5 tonnes of plastic film per year for just one of the products in its range.  The initiative sees Mondi’s adage ‘paper where possible, plastic when useful,’ become a reality and is seen as a breakthrough for the next generation of sustainable packaging solutions. The AegisPapers range is suitable for many packaging applications across dry and frozen food, pet food, confectionery, toy, e-commerce, flower packaging and DIY industries as well as various secondary packaging applications.

More info in The Innovation Zone.

Watch our latest ThePackhub Expert Interview

Peggy Cross discusses EcoTensil’s range of utensils that are the ideal alternative to disposable plastic cutlery. You can watch here. 

Packaging question of the week

Does biodegradable packaging encourage littering?  Vote and comment now. 

Last time: 35% feel they get enough information about the latest packaging innovations from the market.

Please visit ThePackHub or call us on +44(0)118 963 9990 to find out more about the range of packaging innovation services we offer. We’ve delivered projects for a number of brand owner, retailer and packaging suppliers.

Until next time. Happy innovating.

Watch ThePackHub’s latest webinar   Book on our next webinar Tuesday 16th February 2021 at 3 pm GMT FREE one hour webinar. Catch up on the latest packaging innovations. Join us as we also explore the latest findings of Essentra Tape’s consumer survey on packaging functionality. We will be joined by Ian Beresford, Head of Marketing & Development at Essentra Tapes. Hosted by Paul Jenkins, Managing Director and Barrington Pamplin, Technical Director at ThePackHub. Feel free to share with your colleagues. Register for free: Tuesday 16th February 2021 at 3 pm GMT Book your free place now. Book on our other webinars here.

Please forward to your friends and colleagues to stay up to date with the latest packaging innovation news.  They can click here to subscribe.

#1Bread bag incorporates oat hulls from milling process

Fazer is one of the largest businesses in the Finnish food industry. Founded in 1891, it now employs over 10,000 people. The business has been on the sustainable packaging development trail with the introduction of a bread bag made partially from oat hulls derived from the oat milling process. This unique packaging innovation was years in the making working with Tampere University of Applied Sciences, the Natural Resources Institute Finland and Design Forum Finland’s HerääPahvi! project. The new material is 25% oat hulls, and the pack can be recycled as cardboard. The oat hulls used come from Fazer’s Lahti-based oat mill. The bag is resistant to vapour in to help protect the contents. 11 versions were developed to create the final oat-hull paper suitable for food contact. Fazer’s bakeries will start baking their new Leipurin Kaurainen bread to be packed in the new oat-hull bags.

#2 Hidden barcodes printed with magnetic ink open up smart opportunities

The Packadore Collective has been busy since their inception creating several eye-catching packaging initiatives that solve consumer challenges or reduce the environment impact of the product. They have already announced some other innovative packaging concepts in the market. The collaboration that includes SGK Anthem, Vrijdag Premium Printing, Generous Minds, Neurensics, Kurz, Merck and Haval have this time created a conceptual design innovation for packaging closures. Glass jars and bottles are conventionally sealed with a metal closure with a plastic liner for sealing. The use of a combination of materials often means that the components are not recycled. Many products such as trigger spray bottles, jam jars and ketchup bottles all use the same or very similar closures across multiple different brands. The Packadore Collective see an opportunity for multiple brands to share these packaging components. ‘Cap Off’ is their answer that has been designed to encourage reuse. The plan would be for packaging in-store to be sold with a top seal with various reusable cap designs sold separately. The solution would help maintain the value of the reusable lids for longer and could incorporate additional value-added functionality because they will be used more than once. It would also increase the recyclability of the core packaging.

More info in The Innovation Zone.

#4 German chocolate bar launched in paper-based packaging

Mars Wrigley has a goal is to make all packaging reusable, recyclable and compostable by 2025 as well as to reduce the consumption of new plastic by 25%. The sixth largest privately held company in the United States has announced the introduction of a paper-based pack for their Balisto chocolate bar for the German market. This the first time Mars Wrigley is offering a chocolate biscuit bar in paper. The paper-based pack will be introduced as part of a collaboration with German retail partner EDEKA Minden-Hannover, which will be available in more than 500 outlets. The confectionery market is experimenting with paper-based solutions as part of a wider shift from the industry in making plastic-reduced environmental improvements. More than 90% of the packaging of the 100,000 multipacks is made of paper and sees a reduction in the use of packaging plastic by around 440 kilograms.  The new packaging system needed to deliver in terms of maintaining product taste and quality as well as protecting it from contamination and moisture. The packaging developed for Mars is more than 90% natural fibres and is FSC and PEFC certified. A thin barrier coating protects the chocolate. Lessons learned from the pilot will feed into the future design of the packaging for the Mars chocolate bar portfolio.

More info in The Innovation Zone.

Watch our latest ThePackhub Expert Interview

Peggy Cross discusses EcoTensil’s range of utensils that are the ideal alternative to disposable plastic cutlery. You can watch here. 

Packaging question of the week

Do you feel you get enough information from the market about the latest packaging innovations?  Vote and comment now. 

Last time: A real close one! 298 total votes. 51% think paper bottles have a future as a beverage packaging material.

Please visit ThePackHub or call us on +44(0)118 963 9990 to find out more about the range of packaging innovation services we offer. We’ve delivered projects for a number of brand owner, retailer and packaging suppliers.

Until next time. Happy innovating.

Watch ThePackHub’s latest webinar Book on our next webinar Thursday 4th February 2021 at 3 pm GMT FREE one hour webinar. Catch up on the latest sustainable packaging innovation trends with this whistle-stop tour of the latest initiatives. We will cover many recent in-market and developmental examples to inspire you and keep you up to speed. We will also be joined by Charpak who will be discussing their latest innovations. Hosted by Paul Jenkins, Managing Director of ThePackHub. Feel free to share with your colleagues. Register for free: Thursday 4th February 2021 at 3 pm GMT Book your free place now. Book on our other webinars here.

Please forward to your friends and colleagues to stay up to date with the latest packaging innovation news.  They can click here to subscribe.

#1 Points-based rewards encourages return of rentable cosmetics packaging

Beauty and wellness brand Ace of Air is launching a new sustainable packaging model. The reusable system is a step forward from the recycling of jars and bottles through the introduction of “rentable” packaging. The process aims to gamify the consumer experience and encourage compliance via an engaging points system that rewards consumers who ship their empty packaging back. Points are also awarded for other environmentally-focused deeds by the consumer. The Stellar Rewards scheme helps three partner charities who can receive “Planet Points” gifted to them by consumers. A durable Boomerang Box shipper has been designed and developed to be reused more than 100 times and has a $3 rental fee. The Ace of Air products are packaged in zero-waste, refilled containers that are effectively borrowed by the user and feature a $2 rental fee for each item.  Ace of Air has partnered with UPS to help design and develop the most efficient and durable reused shipper to create a carbon-neutral solution as part of UPS’s ongoing carbon reduction program.

#2 Worldwide rollout of paper packaging across global confectionery brand

McDonald’s have announced the debut of a new material for their reusable food trays. It is made mainly from food waste combined with other rubbish. The largest independent McDonald’s franchise in the world, Arcos Dorados, is planning on rolling out thousands of the new trays across Latin America and the Caribbean as a method to reduce the impact of virgin plastic. The UBQ material is recycled from a mix of substances. This includes unsorted household waste destined for landfill such as food leftovers. Also included are cardboard and paper waste, diapers and mixed plastics. Any glass or metal is removed and redistributed to their waste streams for recycling.  The Israel-based UBQ company produces the material that prevents the waste ending up in landfill. This stops the emission of greenhouse gases giving the material a climate positive footprint.  UBQ complements existing recycling processes by taking residual waste that is en route to landfill or incineration. The initiative has seen more than 7,000 trays introduced to Brazilian McDonald’s restaurants with plans to expand usage throughout the country. When the reusable trays finally wear out, they can be recycled.

More info in The Innovation Zone.

#4 Range of full-wood closure systems for fragrance packs launched

International manufacturer of packaging for beauty brand owners and contract fillers, Quadpack has introduced a full-wood family of closure systems. The range of three designs is claimed to be a world-first. The Barcelona-based business has introduced their patented Woodacity range of closure systems for fragrance packs. Each cap is created from a single piece of sustainably-sourced wood and the aesthetic qualities of wood is hoped to bring a natural look to the fragrance market. The designs preclude the need for a plastic insert to reduce their environmental impact. The wood is a fully-functional component and gives the same functional properties and stability as plastic. The caps incorporate a unique internal structure. Three designs are available: Solo Snap has a patented snap-on cap, with interior ribs to deliver a secure ‘click’ closure. Solo Push is a friction fit cap, that closes the pack with a smooth push gesture. Finally, Solo Turn is a thread cap with a screw closure. More variants are currently under development.

More info in The Innovation Zone.

Watch our latest ThePackhub Expert Interview

Peggy Cross discusses EcoTensil’s range of utensils that are the ideal alternative to disposable plastic cutlery. You can watch here. 

Packaging question of the week

Do you think paper bottles have a future as a beverage packaging material?  Vote and comment now. 

Last time: 74% thought that the Plastic Pact creates too much emphasis on reducing/eradicating plastic at the expense of other environmental issues.

Please visit ThePackHub or call us on +44(0)118 963 9990 to find out more about the range of packaging innovation services we offer. We’ve delivered projects for a number of brand owner, retailer and packaging suppliers.

Until next time. Happy innovating.

Everything you need to know the global packaging trends and more! ThePackHub’s Global Packaging Trends Compendium 2021 will be packed with vital trend information, analysis and insight from a world perspective. Find out which brands, retailers and suppliers are bringing packaging innovations to market.

Watch ThePackHub’s latest webinar Book on our next webinar Thursday 4th February 2021 at 3 pm GMT FREE one hour webinar. Catch up on the latest sustainable packaging innovation trends with this whistle-stop tour of the latest initiatives. We will cover many recent in-market and developmental examples to inspire you and keep you up to speed. We will also be joined by Charpak who will be discussing their latest innovations. Hosted by Paul Jenkins, Managing Director of ThePackHub. Feel free to share with your colleagues. Register for free: Thursday 4th February 2021 at 3 pm GMT Book your free place now. Book on our other webinars here.

Please forward to your friends and colleagues to stay up to date with the latest packaging innovation news.  They can click here to subscribe.

#1 Temperature-sensitive label uses touch to determine juice expiration

A new temperature-sensitive label has made further developments in the pursuit of reducing food waste. The Mimica Touch solution is an indicator that aims to provide more accurate expiration guidance. The business estimates that the addition of just two days of shelf life could result in 50% less retail and 63% less home waste. Existing expiry dates are calculated based on a “worst-case scenario”.  Mimica Touch comprises a bumpy plastic base with a film layer that encases the gel in the middle. The gel reacts at the same rate that food spoils and starts to liquefy to create bumps. A bumpy label means that the food is spoiled. The development team added a flat comparison area so that consumer could tell what the bumps should feel like. The first product that Mimica will be trialling will be used on juice bottles. The focus will be on the waste from bottles included in meal deals and bigger packs that a family might use over a few days. The label will be integrated with a consumer-activated cap in order to ascertain when the bottles have been opened.  The vision is to be the global mark for freshness on all type of perishable products.

#2 Patented bag makes changing gear oil easier and less wasteful

Unilever has a global packaging commitment to halve the company’s use of virgin plastic, as well as to ensure all its packaging is reusable, recyclable or compostable by 2025. As part of this vision, its eponymous Ben & Jerry’s ice cream brand is set to undergo a sustainable packaging overhaul. A new on-stick version of Ben & Jerry’s Cookie Dough flavour is being introduced to facilitate eating on the go. The ice cream variant is being sold in a new recyclable, paper-based wrapper format as a replacement for a plastic-based format. Unilever describes the pack as a “first of its kind tie-dye wrapper”. The wrapper is made with 88% paper and is widely recyclable. In another environmentally-driven move, Ben & Jerry’s tubs now contain 40% less plastic than was previously used, and the plastic that is used is now apparently made from a renewable plant source. See also Fully recyclable ice cream packaging makes UK launch.

More info in The Innovation Zone.

#4 Closed-loop, zero-waste delivery service has next day empties collection

Good Club is a UK online retail business that specialises in the sourcing of sustainable food products. The retailer claims to have the world’s biggest range of sustainable zero-waste staples. Thee members-only online business is moving towards a more circular economy model. It is to introduce a new “zero-waste” delivery service that sees packaging empties collected the next day. More than 70 products (expandable to 150) will be made available in the new range delivered in reusable and returnable packaging. The process sees the customer decant their products into their own containers. They leave the empties out for collection the following day. Items such as nuts, oats, seeds, grains, pasta and rice will be available for this new method. Good Club washes and refills the empties for the whole cycle to start again. It is claimed that Good Club will be the first retailer to offer a next-day collection of empties.  The items are packed in BPA-free plastic jars that arrive in a plastic tote. Empties are left in the tote on the customer’s doorstep or can be dropped off at Hermes ParcelShops.The delivery crates can also be reused indefinitely. The process differs from the Loop reusable packaging scheme with consumers decanting the containers rather than using them to store the products. This means that the reusable packaging spends less time in consumer’s homes increasing the number of times the containers will be used.

Watch our latest ThePackhub Expert Interview

Peggy Cross discusses EcoTensil’s range of utensils that are the ideal alternative to disposable plastic cutlery. You can watch here. 

Packaging question of the week

Will the majority of companies meet their Plastic Pact goal of 100% reusable, recyclable or compostable plastic packaging by 2025?  Vote and comment now. 

Last time: 95% thought that brands, retailers and suppliers should share more information about Life Cycle Assessment (LCA) when announcing new packaging innovations.

Please visit ThePackHub or call us on +44(0)118 963 9990 to find out more about the range of packaging innovation services we offer. We’ve delivered projects for a number of brand owner, retailer and packaging suppliers.

Until next time. Happy innovating.